
Lagging Select: What Traditional Conveyor Designs Misses
Is your conveyor truly protected from belt and lagging damage — or just barely avoiding slip? Conveyor drive systems are often designed using traditional torque



Is your conveyor truly protected from belt and lagging damage — or just barely avoiding slip? Conveyor drive systems are often designed using traditional torque

When lagging fails, it’s not just the lagging you lose – it’s time, money, and production. A large Australian gold mine upgraded their conveyor to

Magnefast trial achieved 6 MONTHS service life meeting the current liner objective. The Magnefast liners showed 7 mm of wear in a 50 mm thick ceramic so panels have not been replaced and are expected to eliminate a number of liner…

One of the largest gold mines in Australia, located in southeast of Perth, produces around 750,000 ounces of gold annually and 80 million pounds of copper and has a workforce of 2,000 people. This mine has an expected life of 20 years.

A large bauxite mine in Australia, running an overland conveyor with an ST3600 belt, 1050mm wide, has successfully introduced Elastotec Hot Vulcanised Ceramic Pulley Lagging to one of its sites.

Ceramic lagging is widely used in applications that require increased levels of grip and long service life.

In November 2017 a major iron ore port facility in the Pilbara decided to replace the ceramic lagging on a high tension bend pulley – the ceramic lagging had suffered physical damage on one edge that had exposed the pulley shell. With a capacity of around 180 million tonnes/annum of iron ore the port operates 24/7 year round and so reliability of the conveyor system is critical to achieving the maximum ore through put.

Catastrophic lagging failure due to debonding occurred within two weeks of installation and operation of the pulley, resulting in a shutdown of production, and necessitated a replacement of the pulley. Within only two weeks of service, this ceramic lagging was already experiencing loss of the ceramic tiles.

The Curragh Coal Mine is an open cut coal mine located near Blackwater in Central Queensland, Australia. The mine supplies high quality, low ash coking coal and has reserves of approximately 90 million tonnes which is amongst the largest in the world. Coal from Curragh is shipped via the Blackwater rail system to the Port of Gladstone for export. Curragh Coal mine is owned by the Coronado Coal Group a US based company.

Oyu Tolgoi is a large copper mine that has both open-cut and underground operations and has been operating since 2013. The mine is jointly owned by the Mongolian government and Rio Tinto and is located in the South Gobi Desert. Once fully operational, the mine is expected to produce 450,000 tonnes of copper annually.
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